Technical Ceramics Australia
Materials Guide

Every ceramic body we work with

Choosing the right body is the difference between a part that lasts and one that fails. Below is the full range we manufacture, with the properties, advantages, and forming method for each. Tap any material to see the detail. Not sure which fits? Send us the application and we will recommend the cheapest body that meets the spec.

Alumina (Al2O3)

Alumina (Al2O3)

The workhorse of technical ceramics, in purities from 92% to 99.9%.

99.9% Alumina

Al2O3

Ultra-high-purity alumina for the most demanding mechanical, electrical, and corrosion duty.

At 99.9% aluminium oxide, this is the highest-integrity alumina we supply. It is specified where a single property, or a combination of wear, electrical, thermal, and corrosion resistance, has to be pushed to its limit. The trade-off is cost and tooling, so we reserve it for applications that genuinely need it.

Properties
  • 99.9% Al2O3
  • Maximum hardness and wear resistance
  • Highest dielectric strength of our aluminas
  • Excellent corrosion resistance
Advantages
  • Best-in-class purity
  • Tight, fine grain structure
  • Holds tolerance under load
Forming technology
Dry pressingCold isostatic pressing

99.5% Alumina

Al2O3

High-purity alumina for applications needing strong electrical resistance plus chemical attack resistance.

99.5% alumina is widely used where exceptional electrical resistance has to combine with resistance to chemical attack. The grain is fine, strong, and smooth, giving high mechanical strength and good thermal conductivity.

Properties
  • 99.5% Al2O3
  • Fine, smooth grain
  • High mechanical strength
  • Good thermal conductivity
Advantages
  • Strong wear and chemical resistance
  • Reliable high-voltage insulation
Forming technology
Dry pressingHot pressingCold isostatic pressing

96% Alumina

Al2O3

The go-to alumina for electronics and semiconductor work, with excellent insulation.

96% alumina is widely used in electronic and semiconductor applications thanks to its superior electrical properties. It pairs a small dielectric constant with high mechanical strength and high thermal conductivity, and resists oil and most chemicals.

Properties
  • 96% Al2O3
  • Low dielectric constant
  • High mechanical strength
  • High thermal conductivity
Advantages
  • Excellent insulation
  • Resistant to oil and chemicals
  • Cost-effective for volume
Forming technology
Dry pressingCold isostatic pressing

95% Alumina

Al2O3

A popular, competitively priced alumina for complex shapes like heat sinks, insulators, and igniters.

95% alumina is one of the most popular ceramic materials in our range, with properties a step above 92% alumina at a competitive price. It suits complex shapes such as heat sinks, discs, insulators, and igniters.

Properties
  • 95% Al2O3
  • High, uniform hardness
  • Low, uniform erosion
  • Dimensional stability
Advantages
  • Strong price-to-performance
  • Good for complex geometries
  • High-temperature and corrosion resistance
Forming technology
Dry pressingCold isostatic pressing

92% Alumina

Al2O3

Hard, wear-resistant alumina for mining, processing, power, and heavy industry.

92% alumina is a popular, hard-wearing material used across machines and systems in steel plants, foundries, mining and mineral processing, paper and pulp, chemical and pharmaceutical industries, power generation, cement, and transport.

Properties
  • 92% Al2O3
  • High hardness
  • High wear resistance
Advantages
  • Economical wear protection at scale
  • Proven across heavy industry
Forming technology
Dry pressingWet pressing
Nitrides

Nitrides

Aluminium, boron, and silicon nitride for thermal, electrical, and high-toughness duty.

Aluminium Nitride

AlN

The technical ceramic that combines very high thermal conductivity with excellent electrical insulation.

Aluminium nitride (AlN) is unusual: it offers very high thermal conductivity while remaining an excellent electrical insulator. That combination, plus low thermal expansion and good metalization capacity, makes it the material of choice for heat-dissipating electronics that still need isolation.

Properties
  • Very high thermal conductivity
  • Excellent electrical insulation
  • Low thermal expansion
  • Good metalization capacity
Advantages
  • Dissipates heat while insulating
  • Stable under thermal cycling
  • Suits power electronics
Forming technology
Dry pressingCold isostatic pressing

Boron Nitride

BN

Machinable, self-lubricating ceramic with outstanding thermal shock resistance, often called white graphite.

Boron nitride exists in several forms. The hexagonal form (hBN), sometimes called white graphite, is soft, machinable, and self-lubricating, with excellent thermal shock resistance and electrical insulation. It is widely used for crucibles, breakrings, and high-temperature fixtures.

Properties
  • Excellent thermal shock resistance
  • Electrically insulating
  • Self-lubricating
  • Easily machinable
Advantages
  • Machines like a soft metal
  • Chemically inert to molten metals
  • Stable at very high temperatures
Forming technology
Hot pressingMachining from billet

Silicon Nitride

Si3N4

Lightweight, tough ceramic for engine parts and high-temperature, high-load applications.

Silicon nitride (Si3N4) is optimal for components that see high temperature and high mechanical load at once, such as engine parts and bearings. It is around 60% lighter than steel, with high fracture toughness, low friction, and good electrical insulation.

Properties
  • Lightweight (about 60% lighter than steel)
  • High fracture toughness
  • Low coefficient of friction
  • Contact-fatigue resistant
Advantages
  • Survives thermal shock
  • Wear resistant under load
  • Electrical insulator at high temperature
Forming technology
Hot pressingGas-pressure sintering
Zirconia & ZTA

Zirconia & ZTA

The toughest advanced ceramics, and the alumina-zirconia middle ground.

Zirconia

ZrO2

The strongest and toughest advanced ceramic, used where alumina is not tough enough.

Zirconia (zirconium oxide) is the strongest and toughest of the advanced ceramics. It is used for blades, pump parts, and precision components that would chip or fracture in alumina. Magnesia- and yttria-stabilised grades are available to suit the application.

Properties
  • Highest strength and toughness of our ceramics
  • Excellent wear resistance
  • High-precision capable
  • Low thermal conductivity
Advantages
  • Resists chipping and fracture
  • Holds a fine edge
  • Stabilised grades for thermal duty
Forming technology
Dry pressingCold isostatic pressing

Zircon Toughened Alumina (ZTA)

ZrO2 / Al2O3

The ideal middle ground between alumina and zirconia: more strength than alumina, lower cost than zirconia.

Zircon toughened alumina (ZTA) disperses zirconia through an alumina matrix to lift mechanical strength and wear resistance well above plain alumina, while staying more economical than full zirconia. It is the intelligent compromise when alumina is not quite tough enough and zirconia is more than the job needs.

Properties
  • Higher strength than alumina
  • Improved fracture toughness
  • Strong wear resistance
  • Stable at high temperature
Advantages
  • Performance between alumina and zirconia
  • More economical than full zirconia
  • Biocompatible
Forming technology
Dry pressingCold isostatic pressing
Carbides

Carbides

Silicon and boron carbide for extreme hardness and thermal resistance.

Silicon Carbide

SiC

Extreme hardness and thermal resistance for kiln furniture, wear parts, and ballistic applications.

Silicon carbide (SiC) is a compound of silicon and carbon with a rare combination of extreme hardness, high thermal conductivity, and chemical inertness. We have manufactured SiC components for over 30 years, from large kiln muffles to diamond-lapped rollers exceeding 1000mm.

Properties
  • Extreme hardness (second to diamond)
  • High thermal conductivity
  • Chemically inert
  • Melting point above 2700 degrees C
Advantages
  • Survives the most aggressive thermal duty
  • Excellent wear life
  • Suits ballistic and defence work
Forming technology
Dry pressingExtrusionCastingCNC machining

Boron Carbide

B4C

The lightest technical ceramic and one of the hardest, used for armour and neutron absorption.

Boron carbide (B4C) is the lightest technical ceramic at around 2.52 g/cm3, and among the hardest materials known, second only to diamond. Its low weight, high hardness, and neutron-absorbing capacity make it valuable for ballistic protection and nuclear applications.

Properties
  • Very light (about 2.52 g/cm3)
  • Extreme hardness
  • High elastic modulus
  • Neutron absorber
Advantages
  • Outstanding strength-to-weight
  • Erosion and thermal-shock resistant
  • Low thermal expansion
Forming technology
Hot pressingSintering
Silicates & Cordierites

Silicates & Cordierites

Steatite, cordierite, mullite, zircon, and porcelain for electrical and thermal-shock work.

Steatite

Cost-effective electrical insulator, available in low-loss and high-strength grades.

Steatite is a magnesium-silicate ceramic and a long-standing, economical electrical insulator. We hold several grades, including high-strength steatite for structural insulators and low-loss steatite for higher-frequency electrical work, plus a crushable grade for element-tube inserts.

Properties
  • Good electrical insulation
  • Low-loss grade for high frequency
  • High-strength grade available
  • Dense grinding-media grade
Advantages
  • Economical insulation
  • Versatile grade range
  • Proven in electrical assemblies
Forming technology
Dry pressingExtrusion

Cordierite

The thermal-shock champion: kiln furniture, heater supports, and refractory fixtures.

Cordierite is a magnesium-aluminium-silicate prized for very low thermal expansion and excellent thermal-shock resistance. We supply dense, self-glazing, zircon, and refractory cordierite grades for kiln furniture, heater supports, and parts that are repeatedly heated and cooled.

Properties
  • Very low thermal expansion
  • Excellent thermal-shock resistance
  • Self-glazing grade available
  • Good electrical insulation
Advantages
  • Survives rapid temperature change
  • Stable kiln-furniture life
  • Multiple grades for duty
Forming technology
ExtrusionDry pressing

Mullite

High-temperature refractory ceramic with strong creep resistance and thermal stability.

Mullite is an aluminosilicate refractory with excellent high-temperature strength, low thermal expansion, and good creep resistance. It is a reliable choice for furnace components, thermocouple protection, and refractory fixtures that must hold shape at temperature.

Properties
  • High-temperature strength
  • Low thermal expansion
  • Good creep resistance
  • Thermal-shock tolerant
Advantages
  • Holds shape at temperature
  • Stable in refractory duty
  • Long service life
Forming technology
ExtrusionDry pressingCasting

Zircon

ZrSiO4

Zirconium silicate with excellent thermal-shock and chemical resistance for harsh environments.

Zircon (zirconium silicate) combines low thermal expansion, high thermal-shock resistance, and strong chemical durability. It is used for refractory components, insulators, and parts exposed to molten metal or aggressive chemistry.

Properties
  • Low thermal expansion
  • High thermal-shock resistance
  • Chemically durable
  • Good at high temperature
Advantages
  • Resists molten-metal contact
  • Stable insulation
  • Long life in harsh service
Forming technology
Dry pressingCasting

Porcelain

Glazed, high-voltage-capable insulator for power and transmission parts.

Technical porcelain is a proven, cost-effective body for electrical insulators and larger glazed components. It handles high voltage, performs well outdoors and in wet conditions, and can be wet-pressed into substantial parts.

Properties
  • High-voltage capable
  • Glazed finish available
  • Good in wet conditions
  • Formable into large parts
Advantages
  • Economical high-voltage insulation
  • Durable outdoors
  • Suits large geometries
Forming technology
Wet pressingExtrusion
Specialist Materials

Specialist Materials

Sapphire, machinable glass ceramic, magnesia, and refractories for niche requirements.

Sapphire

Al2O3 (single crystal)

Single-crystal alumina: one of the hardest natural materials, optically clear and chemically inert.

Sapphire is single-crystal aluminium oxide, one of the hardest naturally occurring materials at 9 on the Mohs scale, second only to diamond. It is optically transparent, extremely scratch resistant, and chemically inert, suiting windows, wear surfaces, and demanding optical and electronic parts.

Properties
  • Hardness 9 on the Mohs scale
  • Optically transparent
  • Chemically inert
  • Very high scratch resistance
Advantages
  • Survives abrasive and optical duty
  • Stable in aggressive chemistry
  • Long service life
Forming technology
Crystal growthPrecision grinding and polishing

Machinable Glass Ceramic

Mica-based ceramic you can machine with standard tools to tight tolerances, with zero porosity.

Machinable glass ceramic combines fluorophlogopite mica with a borosilicate glass, so it can be machined into complex, precise shapes with ordinary cutting tools, no firing step required. It withstands high temperatures, holds tight tolerances, and is a zero-porosity electrical insulator with no outgassing.

Properties
  • Machinable with standard tools
  • Withstands high temperatures
  • Zero porosity, no outgassing
  • Electrical insulator
Advantages
  • No tooling or firing lead time
  • Tight tolerances
  • Vacuum-compatible
Forming technology
Machining from billet

Magnesium Oxide

MgO

Magnesia for tubular element insulation and high-temperature electrical isolation.

Magnesium oxide (magnesia) is used chiefly for tubular heating-element insulation, where its combination of electrical insulation and thermal conductivity at temperature is hard to beat. We supply it where elements need to be isolated yet still transfer heat.

Properties
  • Electrical insulation at temperature
  • Good thermal conductivity
  • High melting point
Advantages
  • Ideal for element insulation
  • Stable at high temperature
Forming technology
Dry pressing

Refractories

Heat-shock refractory bodies and anchors for furnace, kiln, and boiler linings.

Our refractory bodies are formulated to hold structural integrity through repeated, severe heat cycles. They underpin our refractory anchors (rated to 1265 degrees C) and custom furnace, kiln, and boiler-lining components.

Properties
  • High refractoriness
  • Heat-shock resistant
  • Rated to 1265 degrees C (anchors)
  • Durable through thermal cycling
Advantages
  • Extends lining life
  • Custom shapes available
  • Buy direct from the manufacturer
Forming technology
Dry pressingCasting

Not sure which material fits?

Send us the operating temperature, chemical environment, mechanical load, and electrical requirements. We will recommend the right body and come back with a quote inside 2 business days.